Evinrude Johnson Outboard Repair Manuals The do-it-yourself boat mechanic has an invaluable resource headquarters in The Motor Bookstore, which sells Evinrude Johnson Outboard Repair Manuals. We will also send you an email with a copy of your Evinrude Outboard Motor Service manual download link. By utilizing this process, models with the same code are physically identical, regardless of when they were built. I have a 2005 Johnson 50hp 4 stroke on my pontoon boat. If you suspect water in the gearcase, start by draining and closely inspecting the fluid refer to the procedures found in the Maintenance and Tune-Up section. Similarly, proper tune-ups that help maintain proper airlfuel mixture ratios and prevent pinging, knocking or other potentially damaging operating conditions are the next best way to preserve your motor.
For decades Evinrude has been one of the most popular outboards made. There are many other maintenance procedures to follow routinely to ensure the maximum output from your Evinrude outboard. Copyright 2019 Marine Service Manuals. To be honest, a complete overhaul is recommended, because corrosion and damage may have occurred if moisture was in the gearcase long enough. If we can provide additional assistance of any kind please feel free to and tell us what you need. Why pay someone else scads of money to maintain your boat's engine when you can learn everything you need to become an expert and do it yourself by reading these books available at The Motor Bookstore.
If necessary for service or access, remove the propeller, for details refer to the procedure in the Maintenance and Tune-Up section. On all motors except the 2. Consider using a digital camera if available to help document assemblies during the removal and disassembly procedures. Thoroughly inspect the gearcase and exhaust housing for signs of damage. Determining your Evinrude's horsepower is easy because it is written on the engine cover, but to find the year of manufacture and model number you'll need to look at the identification label attached to the motor's transom bracket.
Not onlv is it im~ortantto make sire the oil is at t k proper level not above or below , but it is important to check the oil for signs of contamination from moisture. Then, refill the unit with fresh oil and test the outboard by using it! The gearcase contains the propeller shaft, the driven and pinion gears, the driveshaft from the powerhead and the water pump. The second most important task for proper gearcase maintenance is checkinq and maintainina the oil inside the case. Watch the fluid level closely after the test, and for the first few outings. Remove the two screws securing the lower unit to the exhaust housing.
If any oil leaks out or water enters, either the propeller shaft seal must be replaced or the gearcase must be disassembled, inspected and completely overhauled. Also, significant amounts of water mixed with the oil will give the appearance of an overfilled condition. As much as you can generalize about mechanical work: transmissionltransaxle~ T. When a significant product change occurs i. Some machine shops would prefer to perform the disassembly themselves. . Even following the advisory to use gas containing less than 10% of the additive may not protect your engine.
Go2marine carries a complete selection of marine engine parts for Johnson - Evinrude Outboard Engines and related cooling, electrical, exhaust, fuel, internal and drive systems. This website is not associated with the product manufacturer in any way. You can pay for your Evinrude Outboard Motor Service manual with Paypal or Visa, MasterCard or Discover. Evinrude Outboard Motor Service manuals are available for immediate download! Maintenance and troubleshooting are covered in each manual as well as wiring diagrams. You'll also need to know your outboard's model number.
Evinrude Outboard Motor Service manuals - the easy way! Your qualified marine technician can advise you if your cables require replacement. Customer Service Evinrude Outboard Motor Service Manuals - Marine Service Manuals has made every effort to make your Evinrude Outboard Motor Service manual shopping experience as easy as possible. Get next-day shipping on most books Monday through Friday. These days, many professionals will leave portions of machine work from cylinder block and piston disassembly, clean and inspection to honing and assembly up to a machinist. If not, check the cables from the helm to the powerhead, and lubricate as necessary. If you decide to perform the entire overhaul yourself, proceed slowly, taking care to following instructions closely.
Lubrication, the use of high-quality oils 2- stroke or 4-stroke and proper fuelioil ratios 2-stroke or frequent oil inspectionlchanges 4-stroke are the most important ways to preserve powerhead condition. Evinrude Outboard Manual Service and repair your motor with an Evinrude outboard manual. But both DlYers and professionals must know their limits. Once a major overhaul is completed, refer to the section on Powerhead Break-In for details on how to ensure the rings set properly without damage or scoring to the new cylinder wall or the piston surfaces. Water entering the gearcase will usually cause the oil to turn a slightly milky-white color.