Allow components to cool sufficiently before proceeding. The break-in period for your new Polaris Predator is defined as the first one hour of operation followed by an additional two hours of cautious operation , or the time it takes to use the first full tank of gasoline. Exhaust system temperatures can reach 1000° F. Avoid operating over large obstacles such as rocks and fallen trees when possible. Remove the valve buckets A. If you enter into a situation where sidehilling is unavoidable: 1.
If the motor continues to draw more amperage than Place switch in a liquid bath and submerse it to the base of the fan circuit breaker rating during start-up, replace the the threads. New battery, and cant seem to catch the alternator playing up, reads all good on outlet power. Replacement safety decals are provided by Polaris at no charge. Operating without eye protection could result in an accident and could increase the chance of a severe injury in the event of an accident. Select a suitable adjusting pad from the matrix below and replace existing pad. Install piston with a twisting motion while pushing inward. Measure piston ring to groove clearance by placing the ring in the ring land and measuring with a thickness gauge.
All diagnostic and repair procedures are covered. Fill the fuel tank with fuel. Remove the 2 torx head screws from the side panel. Using non-recommended spark plugs may result in serious engine damage and may void your emission-related warranty. Sit upright with both feet on the footpegs and both hands on the handlebars. Remove both boot clamps from their locations. With this manual you can easily learn to understand what makes your ride tick and keep that hard earn money within your pockets! Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc.
Always block the wheels to prevent rolling. Adjust idle speed by turning the idle adjustment screw in. This Manual is a must for the Do-It-Yourselfer! Toe Alignment Use the following procedure to check the toe alignment of the vehicle. Hardened, cracked or worn valve seals will cause excessive oil consumption and carbon buildup. Using a flat blade screwdriver, carefully pry the retaining ring from each boot.
They do not allow enough ventilation to. Inspect Insert A—arm shafts, seals and thrust washers into the A— arm mounting bores. Description Nut, Castle Pin, Cotter Washer Spacer, Outer Seal Bearing, Ball, Sealed Hub, Wheel, Front, Indy Red Stud Spacer, Tapered Bearing, Ball Seal Disc, Brake Spacer, Inner Bolt Rim, Front Valve, Rim Nut, Flange Tire, Front, 21x7—10. See your Polaris dealer for service if you suspect the fuel filter is plugged. Tighten bolts to 18 ft.
Loosen the screw 2 located inside the cab under the front cover. Place housing in a suitable holding fixture. Some states do not allow limitations on how long an implied war-. Improperly performing the procedures marked with a failure and lead to serious injury or death. Copyright 2003 Polaris Sales Inc. Never run an engine in an enclosed area.
If starting while in neutral, the neutral indicator light should be on. Remove the three screws 1 and remove the arrestor 2 from the end of the muffler. Loosen the two eccentric locking bolts. You name it and its in here. Maintenance Servicing Interval Date Performed 10 hrs. It visually, and by feel. Never remove the pressure cap while the engine is warm or hot.
The pedal automatically returns to a horizontal position when released. Check your surroundings and determine your path of travel. Replace if damaged or worn. Replace if damage is evident or if worn beyond service limit. Replace if damage or excessive wear is Remove the 13 flange bolts.