Item Brake System Auxiliary Brake. Place shop towels beneath the oil filter 1. Has anyone got any thoughts on the problem or could suggest whats causing the fuel leaking out the overflow. Check the brake system for fluid leaks. Description 1 3084045 1 Asm. Looks to me like there is a bent shift fork unless there is something else that causes that on a Polaris.
This makes recoil starting possible by reducing the amount of compression during starting. Description 1 1500033 1 Valve, Shock. Reaction time may be slower and operator balance and perception could be affected. When requesting warranty service you must present your copy of the Warranty Registration form to the dealer. Seems to make a Lil clicking from the rear end at higher speeds. The year of the quad is around 1998, the reason I am not sure of the date is, there wasn't any paperwork and no details on the frame either.
Under heavy throttle it kinda misses and u can feel the hesitation Question 2: it has a rattle from the engine but not sure if it's normal for these or not. Engine Anti-Freeze Test engine coolant strength and change if necessary. Treat the fuel system with Polaris Carbon Clean. Follow these procedures when operating through water: 1. Do not allow hot oil to come into contact with skin. If any decal becomes illegible or comes off, contact your Polaris dealer to purchase a replacement.
Always check to be sure the parking brake is disengaged before operating. All information contained within this publication is based on the latest product information at the time of publication. Always use Polaris-recommended spark plugs. Pulled the transmission yesterday and found a repaired case. Description 1 3084946 1 Pump, Oil, Case 2 11 3084950 1 Rotor, Inner 2 3084949 1 Rotor, Outer Feed 12 3084951 1 Rotor, Outer 3 3084948 1 Rotor, Inner Feed 13 3084956 1 Unit, Oil Strainer.
Avoid backing on inclines, and avoid turning at sharp angles. Take the vehicle to your dealer before starting the engine. Use caution and drive at reduced speeds in conditions of reduced visibility such as fog, rain and darkness. Allow components to cool sufficiently before proceeding. Refer to the engine starting procedure on page 51 for correct choke and throttle settings during starting. Always allow the engine to cool before removing the pressure cap. The the lower end might be the source of the sound but with it at idle it's hard to tell.
See page 117 for the part numbers of Polaris products. Description 1 7621472 4 Rivet 17 5432820-288 1 Cab, Rear, Blazing Red 2 7555859 10 Washer, Flat 18 7670057 2 Nut, Speed, U-Type 3 7512232 2 Screw 19 2632275 1 Shield, Muffler 4 7512242. Carb job went fine and runs like a top until I put it in gear it went about 2 inches and popped out back into neutral. The front and rear brakes are applied by squeezing the brake lever 1 toward the handlebar. Polaris 4-cycle engines are equipped with automatic decompressors.
Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored. Remove the lamp 1 and replace it with a new lamp. Description 1 7670060 4 Nut, Speed, U-Clip 13 7621472 8 Rivet 2 5224718-067 2 Bracket, Cab Mount 14 7542122 24 Nut, Nylok. See page 117 for the part numbers of Polaris products. Transfer your weight to the rear of the vehicle. Water will enter the recoil housing if the starter handle is disengaged from the rope guide when under water.
Always read and understand the load distribution warnings on all warning labels, and never exceed the specified weight capacities for the vehicle. I have tried everything to try and stop the fuel leaking out the overflow but its still happening. Check the security and surface condition of the disc. Description 1 7710472 2 Ring, Retaining 13 3554517 2 Bearing, Cup, Tapered 2 5510313 2 Extrusion, Retainer, Nut 14 5132098 1 Housing, Axle, Rear 3 7542439 6 Nut, Nylok 15 7080306 1 Fitting, Lubrication. Remove the dipstick 1 , which is located on the left side of the vehicle.
The quad ran really well until I took it onto some rough ground to have a ride around, a few hours later the engine started to run really rough as if the engine was flooding. Fuel Valve The fuel valve 1 is located on the left side of the vehicle, below the fender. Question 1: is a battery required for the atv to run property? Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air. Exhaust system temperatures can reach 1000° F. The spark plug firing end condition should be read after the engine has been warmed up and the vehicle has been driven at higher speeds.
See your Polaris dealer for engine heater kits, which provide quicker warm-ups and easier starting in colder weather. Contact your Polaris dealer for more information. Headlight and taillight lenses become dirty during normal operation. Description 1 3083669 1 Bushing, Starter 12 3084845 1 Plug 2 3085808 1 Asm. Description 1 3085534 2 Clip 12 3085852 1 Gear 1, Balancer 2 3085866 Asm. Maintain a high level of alertness, reading the trail and avoiding quick, sharp turns which can cause skids.